Contact Us

Design Automation & Analytics Platform

- Automotive Manufacturing – Steel & Aluminum Forging

One of the largest international automotive suppliers specializing in steel and aluminum forging as well as subsequent machining. The organization serves global automotive manufacturers with precision-engineered components and solutions.

Project Highlights

Power BI reports development for Sales and Manufacturing performance analytics

Data Engineering: ETL & data warehouse implementation

Automated creel plan and machine image generation system

Challenges

  • Time-consuming manual creation of creel plans and machine images
  • Design elements taking hours to complete, hindering productivity
  • 4–5 hours required for a single creel plan with machine image
  • Limited design team bandwidth for strategic tasks

Solution Highlights

  • Automated creel plan generation completed in seconds
  • Python-based solution with OpenCV for image processing
  • Streamlit and Tkinter frameworks for user interface
  • Integrated analytics platform for sales and manufacturing

Solution Components

Design Automation

  • Automated creel plan generation
  • Machine image processing
  • OpenCV-based visualization

Data Engineering

  • ETL pipeline implementation
  • Data warehouse architecture
  • Pandas & NumPy processing

Analytics & Reporting

  • Power BI dashboards
  • Sales vs budget/forecast
  • Manufacturing performance

Expected Outcomes

99% Time Savings (Hours to Seconds)

Increased Design Output

Enhanced Team Efficiency

Strategic Task Focus

Impact & Continuous Improvement

Efficiency

Analytics

The solution delivers significant time savings, transforming a 4–5 hour manual process into seconds. Design teams now focus on strategic tasks, increase output, and meet deadlines efficiently. Integrated analytics provide real-time visibility into sales performance and manufacturing operations, enabling data-driven decision-making across the organization.